Solutions for Agriculture

Simutron’s Solutions for Agriculture enable equipment manufacturers to simulate grain, fertiliser, and soil behaviour using EDEM for Agriculture. Powered by advanced Discrete Element Method (DEM) technology, Simutron helps engineering teams optimise performance, reduce wear, and validate designs before physical testing.

With this solution, you can:

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Solutions for Agriculture

Engineering-Driven Bulk Material and Soil Simulation

Agricultural machinery operates in highly variable environments where bulk materials behave unpredictably. Grain, seed, fertiliser, soil, and crop residue respond differently to vibration, geometry changes, loading conditions, and moisture content. These material interactions directly affect distribution accuracy, mechanical wear, energy efficiency, and structural integrity.

Simutron’s Solutions for Agriculture use EDEM for Agriculture to simulate particle-level behaviour in a controlled digital environment. This allows engineering teams to analyse performance under real operating conditions, reduce design uncertainty, and optimise agricultural equipment before committing to manufacturing.

Solutions for Agriculture

Key Capabilities for Bulk Material and Soil Simulation

1. Predict and Optimise Grain and Fertiliser Flow

1. Predict and Optimise Grain and Fertiliser Flow

Uniform material distribution is critical for crop performance and resource efficiency. This solution simulates how granular materials move through spreaders, seed drills, hoppers, and augers under real operating speeds.

Engineering teams can:

  • Evaluate centrifugal spreader disc performance and particle trajectories

  • Analyse hopper discharge consistency under varying fill levels

  • Detect bridging and clogging risks in seed delivery systems

  • Compare spread width and distribution uniformity across configurations

  • Optimise internal geometry to reduce material segregation

This ensures accurate placement while reducing waste and over-application.

2. Simulate Soil–Tool Interaction and Draft Force Behaviour

2. Simulate Soil–Tool Interaction and Draft Force Behaviour

Tillage and harvesting tools experience complex soil interaction forces. Solutions for Agriculture model how soil particles resist, displace, and compact around blades and engagement components.

With this capability, engineers can:

  • Quantify draft forces across different soil conditions

  • Compare blade angles and tine geometries for resistance reduction

  • Analyse soil displacement patterns during ploughing

  • Evaluate penetration depth consistency

  • Improve tool design for reduced fuel consumption

This results in more efficient soil engagement and improved field performance.

3. Analyse Abrasion Impact and Wear Patterns

3. Analyse Abrasion, Impact and Wear Patterns

Soil aggregates and fertiliser granules create continuous impact and abrasion inside machinery. This solution tracks particle contact forces and collision intensity within assemblies.

Teams can:

  • Identify high-impact regions inside spreaders and conveyors

  • Predict liner wear caused by abrasive materials

  • Evaluate contact forces on rotating components

  • Assess long-term wear risk across operating cycles

  • Strengthen vulnerable surfaces before production

This reduces unplanned maintenance and extends equipment lifespan.

4. Validate Equipment Performance Before Field Trials

4. Validate Equipment Performance Before Field Trials

Seasonal field testing is costly and difficult to standardise. Solutions for Agriculture allow virtual validation under controlled digital conditions.

Engineering teams can simulate:

  • Moisture variation in soil and granular materials

  • Changes in fertiliser particle size distribution

  • Equipment performance at different operating speeds

  • Alternative rotor or blade configurations

  • Loading scenarios across terrain conditions

Digital testing reduces prototype iterations and accelerates time-to-market.

5. Model Realistic Agricultural Material Behaviour

5. Model Realistic Agricultural Material Behaviour

Agricultural materials are rarely uniform or spherical. Seeds, fertiliser granules, soil clumps, and crop residue vary significantly in size, shape, and cohesion.

This solution supports:

  • Non-spherical particle modelling for seeds and aggregates

  • Custom particle size distribution calibration

  • Cohesion modelling for moist soil behaviour

  • Material parameter adjustment for real-world correlation

  • High-fidelity contact modelling between particles and surfaces

This increases simulation accuracy and improves predictive confidence.

6. Integrate Material Simulation into Broader Equipment Design

6. Integrate Material Simulation into Broader Equipment Design

Agricultural equipment performance depends on multiple systems functioning together. Solutions for Agriculture integrate DEM simulation into wider engineering workflows.

Teams can:

  • Assess load transfer from bulk material to structural components

  • Evaluate system-level performance under operational stress

  • Support design comparisons across full assemblies

  • Incorporate simulation early in the design lifecycle

  • Enable data-driven optimisation across the entire machine

This ensures complete performance evaluation rather than isolated component testing.

Why choose simutron

Expert solutions with unmatched support

Simutron partners with Altair to offer powerful, flexible solutions tailored to meet the demands of modern engineering. With advanced technology, dedicated support, and flexible licensing, we equip your team with the tools needed to innovate, optimise processes, and stay competitive.

Flexible Licensing

Access a full suite of tools with one scalable licence.

Centralised Platform

Manage licences, downloads, and resources in one convenient platform.

Extended Tool Access

Gain 65+ additional tools through the Altair Partner Alliance.

Expert Support Team

Receive guidance from engineering experts to maximise your tools.

Multi-Disciplinary Solutions

Benefit from solutions in structural, fluid, EM, and data analysis

CAD Integration

Simulate directly on CAD models without simplification or meshing.

Get in touch with us

Interested in learning more about how Simutron can support your engineering goals? Fill out our contact form, and one of our experts will reach out.

Get in touch with us

Interested in learning more about how Simutron can support your engineering goals? Fill out our contact form, and one of our experts will reach out.

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