Altair SimSolid™: Simulation at the Speed of Design

30-Second Summary

By Nico Genis, Simutron

“By the time your competitor is still meshing, you’re already reviewing results.”

Why Traditional FEA Is Stuck in the Slow Lane

Every engineer knows the drill: you brainstorm, model, then wait. Traditional FEA workflows demand geometry clean-up, simplification, and careful meshing before you can even hit ‘solve’.

It’s a process riddled with bottlenecks:

  • Assemblies too detailed to mesh cleanly.
  • Hours lost setting up contact conditions.
  • Long run times — sometimes days.
  • Errors that require going back to square one.

This delay means simulation often follows design rather than guiding it. And by the time results arrive, design decisions are already locked in — when changing them is costly.

Enter SimSolid: A New Paradigm

Altair SimSolid flips the model. Instead of simulation lagging behind, it puts analysis in the driver’s seat of the design cycle.

  • Meshless Solver – no meshing, no geometry simplification.
  • CAD-ready – import assemblies as they are, bolts, welds, fasteners included.
  • Automated Connections – bolts, welds, bonded contacts created in seconds.
  • Unmatched Speed – assemblies with thousands of parts solved in minutes, even on a laptop.
  • Proven Accuracy – benchmarked within 3–10% of traditional FEA by OEMs such as Jaguar Land Rover and Renault.

It’s a tool designed for the way modern engineers actually work — fast, iterative, collaborative.

Watch this video to see how Altair SimSolid™ help engineers design smarter, faster, and with confidence:

South Africa’s Engineering Reality

Across South Africa, industries from aerospace and automotive to structural steel, mining machinery, and electronics face the same constraints: deliver more innovation in less time with tighter budgets.

SimSolid addresses this directly by:

  • Allowing early design teams to run their own checks, freeing analysts for critical studies.
  • Handling large steel structures (2000+ parts) or complex lattice geometries without HPC clusters.
  • Enabling rapid iteration — multiple studies in a single day instead of waiting for overnight runs.

For South African companies, where every decision impacts project cost and timing, this isn’t just incremental efficiency. It’s a competitive edge.

 

Workflow: Side-by-Side

Traditional FEA vs SimSolid

Step

Traditional FEA

SimSolid

Geometry prep

Hours or days cleaning CAD

Import as-is

Meshing

Tedious, error-prone

Not required

Connections

Manual, time-consuming

Automated

Solve time

Hours to days

Seconds to minutes

Iteration

Rare, costly

Continuous, real-time

Result: while one team is still meshing, another using SimSolid is already validating results and refining design.

 Watch this video to see Altair SimSolid™ in action:

The natural question: is it too fast to be accurate?

The answer is no. Validation studies show:

  • Jaguar Land Rover – within 3% of conventional FEA results, but at a fraction of the time.
  • Renault – 5–10% deviation, with 25–100× faster turnaround.
  • Altair internal benchmarks – 35+ verification cases, with accuracy consistently within acceptable engineering tolerances.

The verdict: SimSolid isn’t just for concept studies — it’s robust enough for design decisions that matter.

Where It Hits Hardest

  • Structural steel / construction – trusses, frames, weldments.
  • Automotive – chassis, suspensions, EV battery packs.
  • Aerospace – thin-walled skins, ribs, connections.
  • Industrial machinery – misaligned parts, complex assemblies.
  • Electronics – enclosures, PCB structures, thermal coupling.

If your assemblies are large, complex, or detail-rich — SimSolid thrives.

Simulation at the speed of design isn’t hype. It’s here.

For South African firms, where engineering teams are lean and timelines are tight, SimSolid removes the bottlenecks of traditional FEA. It empowers teams to test, learn, and iterate without waiting days for answers.

The question isn’t whether it works. Global OEMs already rely on it.
The question is: why are you still meshing?

To explore SimSolid in South Africa, contact Simutron.

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